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Aerial view of an asphalt production plant and material handling equipment
INDEPENDENT ENGINEERING · INTELLIGENT AUTOMATION

Real-world engineering.
Intelligent control.

Practical industrial experience. Bespoke control systems. AI intelligence built around your plant, your people and your performance.

25+ yearsof hands-on industrial engineering experience
Manufacturer independentthe right technology for the application
Built around your operationcustomer focus from brief to commissioning
ENGINEERING WITH PURPOSE

Understand the plant.
Unlock its potential.

Ashley Project Consultancy brings engineering experience, digital systems and proprietary automation together to solve demanding production problems. From a single troublesome process to a planned programme of modernisation.

AI intelligence

Connect engineering insight with process data and AI-supported optimisation. Keep the focus on decisions that help the plant.

Rapid development & deployment

Reusable modules, simulation and focused development shorten the route from a clear brief to a tested, commissioned solution.

Customer focus, at the heart

Your operators, engineering team and business objectives shape the design. The system should fit the way your operation needs to work.

WHERE WE WORK

Industrial understanding. Specific solutions.

Control and optimisation start with the process itself. We bring a practical understanding of equipment, material behaviour, maintenance and the pressures of production.

Asphalt production equipment

Asphalt production

Burners, dryers, batching, RAP and loadout. Connect process stability with production visibility.

Explore asphalt solutions
Quarrying & aggregates equipment

Quarrying & aggregates

Feeders, crushers, screens and conveyors. Understand material flow and what limits throughput.

Explore quarry solutions
APControl

Built to Control.
Built to Perform.

Modernise the plant without automatically replacing what already works.

APControl brings a common operator experience, diagnostics, reporting and AI integration to existing PLCs, new systems or a planned combination of both.

APControl plant overview showing an offline asphalt mixing simulation
APControl plant overview · offline simulation
Explore the operator experience
Industrial electrical and automation cabinets

Illustrative industrial photography. Credits.

ENGINEERING EXPERIENCE THAT MATTERS

Designed with the realities of production in mind.

APC is led by Chris Ashley, an engineer with 25+ years of hands-on industrial experience. That perspective shapes how we investigate faults, improve processes and develop systems people can rely on.

We look beyond the software to the equipment, the operating conditions and the people responsible for keeping production moving.

PRODUCTION REPORTING & EMBEDDED AI BEHAVIOUR

See what happened.
Understand what matters.

The value of plant data is in the decisions it enables. APControl’s reporting approach connects production, materials and process behaviour with the context behind performance.

Production & materials

Products, batches, material usage and operating context.

Process & energy

Relevant temperatures, operating modes and energy data.

Events & constraints

Alarms, changes and the sequence around a stoppage.

AI behaviour

Recommendations, accepted actions and fallback events.

APControl
ENGINEERED BY APC
Your plant.
One familiar experience.
Existing PLCMixed systemsNew PLC
One operator experience
Clear plant visibility
Actionable diagnostics
Production intelligence
Recovery confidence

Platform overview · capabilities configured to the agreed project scope

A PRACTICAL ROUTE TO DELIVERY

Understand. Develop.
Prove. Deploy.

Move quickly with a clear scope, familiar engineering building blocks and testing that starts before the installation reaches site.

01

Understand the operation

Listen to the people running the plant. Establish the constraints, priorities and practical definition of success.

02

Develop the solution

Select the right platform and tailor reusable modules, interfaces and reporting to the customer’s requirements.

03

Simulate & validate

Exercise control behaviour, fault scenarios and operator workflows away from live production. Prepare your people as well as the system.

04

Deploy & support

Commission against agreed acceptance criteria. Hand over documentation, backups and a planned support and recovery approach.

LOOKING FORWARD, WORKING PRACTICALLY

Intelligence with an engineering purpose.

From edge AI and intelligent diagnostics to future hands-free engineering support, our development work starts with real operational needs.

YOUR NEXT STEP

What could your plant do better?

Let’s start with your operation, your challenges and what you want to achieve.

Discuss your project