Menu
QUARRYING & AGGREGATES

Follow the material.
Find the constraint.

Practical automation and operational data for feeders, crushers, screens and conveyors. Build a clearer picture of what the plant is doing and what is limiting it.

PRODUCTION INSIGHT FROM THE GROUND UP

Turn material flow into useful information.

The value of a live production view is knowing where to act. We connect suitable PLC and instrumentation signals with an understanding of material flow, equipment loading and operating modes.

Feeder control

Develop and integrate feeder controls around the available material, operating modes, downstream requirements and installed equipment.

Crusher & screen monitoring

Bring equipment status and relevant process measurements together so engineering and operations can investigate recurring interruptions and constraints.

Conveyor systems

Integrate conveyor status, sequencing and material-flow information with clear diagnostic context for operators and maintenance teams.

Throughput measurement

Connect suitable belt-weigher and process signals with production reporting. Establish consistent definitions and check signal quality before drawing conclusions.

Live operational data

Create practical views of rate, operating state and interruptions using the data available at the plant. Extend visibility to authorised business users where required.

PLC & optimisation integration

Connect appropriate existing or new controls and evaluate automation or AI-supported improvements against actual plant behaviour.

Understand whether the limitation comes from feed, equipment, material, operating mode or an interruption before choosing the intervention.

APControl

A modern platform.
A practical migration.

Where APControl fits the application, it provides a route to a common operator experience, actionable diagnostics and reporting across suitable existing or new PLC systems.

APControl
ENGINEERED BY APC
Your plant.
One familiar experience.
Existing PLCMixed systemsNew PLC
One operator experience
Clear plant visibility
Actionable diagnostics
Production intelligence
Recovery confidence

Platform overview · capabilities configured to the agreed project scope

A PRACTICAL ROUTE TO DELIVERY

Understand. Develop.
Prove. Deploy.

Move quickly with a clear scope, familiar engineering building blocks and testing that starts before the installation reaches site.

01

Understand the operation

Listen to the people running the plant. Establish the constraints, priorities and practical definition of success.

02

Develop the solution

Select the right platform and tailor reusable modules, interfaces and reporting to the customer’s requirements.

03

Simulate & validate

Exercise control behaviour, fault scenarios and operator workflows away from live production. Prepare your people as well as the system.

04

Deploy & support

Commission against agreed acceptance criteria. Hand over documentation, backups and a planned support and recovery approach.

YOUR NEXT STEP

Make your plant’s next improvement an informed one.

Let’s start with your operation, your challenges and what you want to achieve.

Discuss your project